Handwheel Valve / Option 2: Bolt Lock

Alcatraz single key bolt lock including a mounting system, type M02/GE LC, mounted on a ball valve gear operated, locked closed

Dimensions

Depending on valve size.

Description

As an alternative for integral valve locks it is also very well possible to use bolt locks for valve interlocking. A mounting system is designed for each valve depending on the type and size of the valve. Besides the economical benefits and the fact that the original handwheel is maintained, it has another great advantage. You can install all brackets on the valves before plant start up and you are still able to freely operate any valve as you like. For example closing all valves at the same time for testing of the plant. After you have set up your final valve positions simply mount the bolt locks on each applicable position using a special tool and two M8x30 coded bolts.
Alcatraz bolt locks fits on all type of handwheel and lever operated valves such as gate valves, globe valves, ball valves plug valves, butterfly valves and all gear operated valves. A bolt lock is mounted on the mounting system for each locked open and/or locked closed position of the valve. Their applications includes changeover of pressure relief valves, loading and unloading of pig traps, sampling devices etc.

Types of Mounting System Available for Valve Interlocks Using Bolt Locks

M01/G50

M01/G60

M01/G80

M02/GE

M04/GB
Alcatraz mounting system for gate valve size 1”- 3”.
Alcatraz mounting system for gate valve size 4”- 6”.
Alcatraz mounting system for gate valve size 8”- and up.
Alcatraz mounting system for any gear operated valve.
Alcatraz mounting system for any globe valve.

Features

  • No black box: the operator can constantly see what he is doing.
  • Solid and compact construction with a minimum of moving parts.
  • Material: Stainless steel 316, electro polished.
  • The key will survive a drop of more than 25 meters.
  • Very easy and smooth operation, also with gloves.
  • Exchangeable lock portions and locks.
  • Resistant against fire and low temperatures.
  • Resistant against sand, dirt, and moisture.
  • Very easy to install even when the valve is in operation.
  • Maintenance free, no grease necessary.
  • Tamperproof.
  • No removal of original handwheel or other parts of the valve.
  • No need for welding or modification of the valve.
  • Minimum of valve data required.
  • Automatic closing SS316 protection caps on keyholes with text plate as standard.
  • As an option the integration of electronic components such as limit and proximity switches are available.

Further details can be found at THE ALCATRAZ ADVANTAGE.